Phosphate Esters for Industrial & Institutional Cleaning

The Lanphos range of phosphate esters is a versatile class of surfactants, possessing many of the surfactant properties useful in the formulation of Industrial and Institutional cleaners than other anionic surfactants, including:

  • Detergency

  • Foaming

  • Emulsification

  • Dispersing

  • Wetting

  • Solubilising

In addition to these, the Lanphos phosphate esters also possess properties not as commonly found in other classes of anionic surfactant, which include:

  • Defoaming

  • Hydrotropiicity

  • High electrolyte tolerance

  • Lubricity

  • Corrosion inhibition

Because of the unique chemical structure of phosphate esters, it is possible to design multifunctional surfactants with the required balance of the above properties to give optimum performance in a wide range of applications in the formulation of Industrial and Institutional Cleaners.

The following is a brief introduction to the parameters which you can change in the manufacturing process and chemical composition of phosphate esters that gives rise to these properties. CHEMISTRY You can produce Lanphos phosphate ester by reacting a hydroxyl containing molecule, typically an ethoxylated nonionic surfactant, with a phosphorylating agent. There are two main phosphorylating agents used in the preparation of phosphate esters:

a) Phosphorus pentoxide b) Polyphosphoric acid (TPA)

Phosphorus pentoxide phosphorylation conforms to the following general reaction: P2O5 + 3ROH ------> (RO) 2PO3H + (RO)2PO3H2

Diester Monoester

This reaction, if carried out at a 3:1 mole ratio (as above), gives equimolar amounts of monoester and diester phosphates, which relates to a ratio of approximately 65:35 on a weight/weight basis. However, by manipulating the reaction mole ratio and conditions, it is possible to achieve any ratio down to 20:80 (weight/weight). This reaction route also produces phosphoric acid as a by-product, however, the level is usually low, at below 1%.

Polyphosphoric acid is a complex mixture of orthophosphoric acid with pyro, tri, tetra, penta, and higher phosphoric acids. However, the grade commercially used has an average of four phosphoric acid groups and is sometimes referred to as tetra phosphoric acid (TPA). If for simplicity, we assume that the reaction is with tetra phosphoric acid, it follows the general reaction: HO-(PO3H)4-H + 3ROH -----> ROPO3H2 + H3PO4 Monoester This reaction produces predominately, monoester phosphate. If carried out at a mole ratio of 3:1, as above, results in a mole of free phosphoric acid forming, this typically relates to 5-10% on a weight/weight basis. With TPA phosphate esters, you can adjust the mole ratio; however, in this case, it only has the effect of changing the free nonionic content

Affect of Phosphorylating Route These two phosphorylating agents give products with entirely different compositions. The following table provides typical compositions (in % weight/weight) of products made by these routes.

The choice of phosphorylating agent is essential as the monoester and diester phosphate esters have differing properties. The following table lists the typical differences:

The choice of hydrophobe has as significant an effect on the performance of phosphate esters as does the synthesis route. As previously stated, you can base phosphate esters on ethoxylated nonionic surfactants; however, there are some applications where unethoxylated products are used, such as fatty alcohols. The following table lists some of the properties that you can obtain with the various hydrophobes available:

In addition to the chemical nature of the hydrophobe, the degree of ethoxylation also greatly effects the performance of phosphate esters. The following table lists some of the general trends observed when changing the level of ethylene oxide:

The Lanphos range of phosphate esters is specially developed optimising the above parameters to give exceptional performance in a wide range of applications using the expertise gained over many years of product development. Lankem is open to developing products that meet specific customer needs.

Lanphos phosphate ester recommended for Industrial and Institutional Cleaners

Electrolyte Tolerant Detergents - Phosphate esters can commonly find use in the formulation of highly built detergents. The high electrolyte solubility of these products allows detergents containing high levels of builders, such as caustic soda, silicates and sequestrants, to be formulated without the need for a hydrotrope. Products for this application include:

Hydrotropes - Phosphate esters based hydrotrope are amongst the most effective products, allowing the formulation of product containing up to 30% caustic soda.

The following products are in our current range:

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